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Huazheng Manufacture HZ5374 OEM 4000A Primary Current Injection Test Kit

A Primary Current Injection Tester is a specialized device used in the electrical engineering field to test and verify the performance of protective relays, circuit breakers, and other electrical equipment. This testing method involves injecting a high current directly into the primary circuit of the device under test, allowing engineers to assess its operational integrity and response to fault conditions.

     HZ5374 primary current injection tester, referred to as (upper) is a test equipment developed by our company. It combines the advantages of similar products at home and abroad. It adopts numerical control technology and has strong anti-interference ability. Compared with the previous generation up , due to the low power consumption, large capacity self-coupling voltage regulator and the converter made of high magnetic permeability iron core, it has the advantages of large output power, small size and light weight. It is mainly used for primary busbar protection and various current transformer transformation ratio test items, and is widely used in scientific research, production and electrical test sites of electric power, railway, petrochemical, metallurgical and mining enterprises.

    I.Performance characteristics,

    ◆Beautiful and generous PVC panel

    ◆Directly display the test value of primary current and secondary current, which is convenient for test observation and recording.

    ◆Secondary measurement of the transformer, transformation ratio, and polarity are displayed at the same time

    ◆High measurement accuracy 0.5 level

    ◆Large power, small size, strong load capacity

    ◆Small in size and light in weight, the volume is only 30% to 70% of similar products, and it is very convenient to carry.

    II. Technical Features

    1. Name and classification

    (1) Name: HZ5374 primary current injection tester.

    (2) Environmental group: it belongs to the group III instrument (it can be used in outdoor environment) in GB6287.1-86 "General Program for Environmental Test of Electronic Measuring Instruments".

    (3) Input voltage: AC380V ±10%,three phase.

    (4) Power: 20KVA

    (5) AC 04000A stepless adjustable, panel with digital display ammeter

    (6) Output voltage: 15V

    (7) Output waveform: The output current is a standard sine wave with tiny burrs, which is better than the power system requirements, and the ripple coefficient is less than 0.3%. Standard sine wave.

    (8) Measurement accuracy: (using 0.2S grade material) is actually about 0.3; each current can be adjusted smoothly and continuously, and the accuracy is higher than 0.2 grade. The current and voltage meter shows true and effective values, with high precision and high stability.

    (9) Output current mode: true effective value is continuously adjustable;

    (10) Current stability: 0.2%

    (11) Structural form: split

    (12) Wiring method: according to requirements

    (13) Protection settings: over current, over voltage;

    2. Operation

    (1) After the wiring is completed, check it again to see if there is any wiring error and whether the connector is in good contact.

    (2) During the test, if there is any abnormal phenomenon such as sparking or no display when starting up, turn off the power immediately and recheck the wiring.

    (3) In actual wiring, the current output terminals should form a loop, otherwise the instrument will not output current.

    (4) The current booster has a random output wire; the output external copper wire is selected according to 10A/mm2.

    (5) The capacity of the equipment is designed according to 1 hour of work.


    III.Working Principle

    1. Principle block diagram (omitted)

    2. Working principle

    1. The current measurement circuit includes a micro-current zero-impedance CT, a program-controlled amplifier circuit and a sampling circuit.

    2. The voltage measurement circuit includes a PT isolation signal acquisition circuit, a program-controlled amplifier circuit and a sampling circuit.

    3. The 16-bit single-chip microcomputer uses the computer digital real-time acquisition method to calculate the high-voltage measured voltage value by measuring the voltage signal amplitude and according to the voltage proportional relationship, and realizes automatic timing by comparing the measured voltage signal amplitude with the set voltage value. Function, according to the current proportional relationship, the output current of the device can be calculated, and the function of over-current protection can be realized by comparing the amplitude of the current/voltage signal with the set value.


    IV.Panel Description

    snippet_2025-11-11_17-23-52

    1. Voltage output              7.Stop                                 13.Power Switch

    2. Signal input                  8.Locking                            14.Grounding

    3. Secondary current       9.Power Input

    4. Current display            10.Normally open port

    5. Time display                11.Normally closed port

    6. Start                            12.Current Regulation


    V. Transportation And Maintenance

    1. Transportation

    This product must be packaged during transportation, and the packing box should be wooden box, and the packing box should be cushioned with foam and other shockproof layers. The packaged products should be able to be transported by road, railway and air. It should not be placed in an open-air car during transportation, and the warehouse should be protected from rain, dust, and mechanical damage.

    2. Storage

    The instrument should be stored in a room with an ambient temperature of -40°C to 60°C, a relative humidity not exceeding 82%, ventilation, and no corrosive gases. It should not be placed close to the ground and walls.

    3. Moisture-proof

    In humid areas or in humid seasons, if the instrument is not used for a long time, it is required to turn it on once a month (about two hours) to let the moisture escape and protect the electronic components.

    4. Anti-exposure

    When the instrument is used outdoors, try to avoid or reduce direct sunlight exposure to the display screen, and it cannot be placed in a very humid warehouse.


    VI.Packing List

    No.

    Item

    Qty

    1

    NO/NC wires

    4

    2

    NO/NC clamps

    4

    3

    Secondary transformer wires

    2

    4

    Secondary transformer clamps

    2

    5

    Signal connection wires

    2

    6

    Yellow-green-red-black connecting wires

    4

    7

    Power supply wires

    3

    8

    Grounding wires

    2

    9

    Current wires

    4

    huzhengtester (3)

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