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Huazheng HZ2162 Transformer Winding Resistance And Turns Ratio Integrated Tester

In the manufacturing process of transformers, including semi-finished product testing, factory tests for finished products, installation, overhauls, tap changer adjustments, handover tests, and preventive tests as required by the power department, it is necessary to measure the DC resistance and transformation ratio of the transformer. This testing can check the welding quality of winding joints, detect inter-turn short circuits in the winding, verify the contact quality of each position of the voltage tap changer, and ensure that the actual position of the tap changer aligns with the indicated position. It also helps identify issues like stock breaks.

Traditional testing methods require multiple wiring setups and interval tests using two separate instruments, which is time-consuming and inefficient, significantly delaying production progress.

To address the need for faster measurements of DC resistance and transformation ratios in transformers, our company has developed the HZ2162 DC Resistance and Transformer Turns Ratio Integrated Tester. This instrument features a one-time wiring setup, allowing both the transformation ratio test and high/low six-phase DC resistance tests to be completed without disconnecting the wires. All functions can be easily accessed and operated through a touch screen.

    Transformer Ttr Meter (1)

    I. Features

    Direct Resistance Features:
    1.This product is suitable for testing 10kV and 35kV distribution transformers, transformers, motors, generators, and other inductive loads. It is also used for measuring wires, relay switch contacts, and more.
    2.The instrument includes a temperature conversion function, allowing resistance values to be adjusted for different temperatures as needed, making data comparison easier.
    3.It has protection features, including discharge sound alarms, power supply overheating protection, and reverse voltage connection protection.
    4.The on-load switch can be switched directly while in measurement mode, and the instrument automatically refreshes the data without requiring a reset.
    5.The instrument offers 6 current settings and features an automatic current range function that selects the appropriate current setting based on the load.

    II.Transformation Ratio Features:

    1.The instrument uses a three-phase precision inverter power supply, eliminating the harmonic influence of mains voltage during measurement, which enhances accuracy. It also ensures stable operation when the power source is a generator.
    2.The three-phase output voltage improves test speed. It can measure the phase angle between phases and automatically identify the wiring group (0-11). For rectifier transformers with multiple windings at low voltage, it can measure the transformation ratio and angle deviation (up to 7.5°) without disconnecting the low-voltage side.
    3.The instrument is compatible with a wide range of transformers, particularly suitable for Z-type transformers, rectifier transformers, grounding transformers, and electric furnace transformers.
    It features protections for high and low voltage reverse connections, transformer turn-to-turn short circuits, incorrect tap changer settings, and short circuits in the output, enhancing instrument stability.
    4.After entering the rated parameters, the instrument can automatically measure the transformer’s ratio, error value, and tap position. It is especially effective for tap changers with asymmetrical tap changes, accurately identifying the tap changer position even for units with up to 99 tap points.
    5.The instrument is equipped with a 7-inch high-brightness touch color LCD screen, ensuring clear visibility even under strong light. The full touch-screen operation allows for seamless switching between Chinese and English.

    III.Main Technical Indicators

    1. Main indicators of direct resistance:
    DC resistance test current : AUTO , <20mA , 40mA , 200mA , 1A, 3A, 10A
    DC resistance test range and accuracy: 10A: 0.5 mΩ ~ 800mΩ ±(0.2%+2 digits )
    3 A : 2mΩ~ 2Ω ±(0.2%+2 digits)
    : 5mΩ~ 10Ω ±(0.2%+2 digits)
    200mA: 100mΩ~ 5 0Ω ±(0.2%+2 words)
    40mA : 500mΩ~2 50Ω ±(0.2%+2 digits)
    < 20 mA: 50Ω~ 50 KΩ ±(0.5%+2 digits)
    Minimum resolution: 0.1μΩ
    Display: LCD display   Resistor display has 4 effective figures
    Data storage: 1000 groups
    Working environment: relative humidity: <80%RH, non-condensing   Ambient temperature: -20 ℃ ~ 40 ℃
    Power supply : AC 220V± 10 V, 50Hz± 1 Hz     Fuse 5 A
    Maximum power consumption: 200W
    2. Main indicators of transformation ratio:
    1、Test range: Transformation ratio -- 0.9 ~ 10000 Angle -- 0-360°
    2、Ratio accuracy: ± 0.1% + 2 words ( 0.9-500 )
                                        ± 0.2% + 2 words ( 501-20 0 0 _ _ )
                                     ± 0. 5 % + 2 words ( 2001-10 0 0 0 _ )
    3. Angle accuracy: ± 0. 2°
    4. Output voltage: automatically adjusted according to the load
    5. Resolution: ratio - minimum 0.0001 , angle - 0.01°
    6. Working power supply: AC220V ± 10%  50 ± 1Hz 
    7. Ambient temperature: - 10 ℃ ~ 40 ℃
    8. Relative humidity: ≤ 85% , no condensation
    WINDIN~1

    Packing List

    No.

    Item

    Qty

    1

    Main engine

    1

    2

    Test line

    8

    3

    Power line

    1

    4

    Ground lead

    1

    5

    Fuse pipe

    2

    6

    Print paper

    1

    7

    Test sampleStandard resistance

    1

    8

    Serial port line

    1

    变压器测试系列
    Transformer Capacity Characteristic Tester  (1)

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